Overmolding Injection Molding

 Overmold is made for overmolding insert molding which is a special injection molding process that can combine various materials into a single part. Through mechanical and/or chemical bonding of two plastic materials, the overmolding injection molding process can be used to help product designers achieve additional functions or aesthetics that are not practical.

 

Here at Packson, we have over 10 years experience for making overmold and we've been working with BD, Lear for creating overmolded part which is used for medical and automotive overmolded parts.

 

Characteristics of Overmold

With the rapid development of mold making, overmold becomes very popular for molding parts with better practicality. The followings are the characteristics of overmold/overmolding:

-Combine two materials for reaching additional function

-Cheaper than molding separate two different materials

-Better product properties like waterproof, shockproof, and windtight

-Various textures feel

 

Advantage of overmolding vs insert molding

Overmolding may cause additional cost of operating and machine costs. However it still brings us many advantages:

Improved Part Performance

Overmolding has a strict requirement and ensures the mating of parts.

Decrease the part cost

The overmolding remove the processing of secondary operation so it will help to reduce some labor cost also overall cost.

Enhanced Design Flexibility

It is feasible to design and manufacture complex assembly of multi-material parts by overmolding

 

Process of Overmolding

Packson's quoting system enables us to make quotations quickly by our professional quotation engineer

Send us your part 3D to get your mold and part quote

Confirm quotation and order issues, Packson starts the mold and part order process

Making DFM and create processing solution

Tooling design review by Packson engineers

Get approval of the design, Packson start building your lsr molding

Customer checks samples for approval

Part mass production begins

 

Application of Overmolding Mold

As an injection molding company in China, we use overmolding for a variety of industries.Here are some examples of application for overmolding:

-Consumer part

Look around you house. You can find many overmolding products from toothbursh to children's game parts.

-Automotive Part

Electronic sensors and other automobile parts made of metal and plastic or rubber materials are usually manufactured by overmolding.

-Medical Part

Defibrillators, medical cables and wires are usually made by overmoldin and encapsulated in plastic for protecting important parts.

 




评论

发表评论

此博客中的热门博文

Automotive Injection Molding Company

图片
As the automotive mold manufacturers , Packson focuses on automotive plastic injection moulding and automotive plastic mould. Packson is a reliable partner for making a variety of injection moulding automotive parts, door and window pillars, door handles, air vents, etc. Our automotive injection molding companies have been working with automotive parts manufacturers like Lear, Honda, and BYD for many years. Therefore, please feel free to contact us if you have a requirement for making automotive injection molding. Production Process of Injection Molding Automotive Parts Making injection molding automotive parts through injection molding robot automation can improve your manufacturing process and help you save control costs. Since plastic injection molding can be used to create all kinds of parts used in various modern vehicle designs. Consistently, a professional automotive injection molding companies that also specialized in automotive parts can provide your best solution for the proj
阅读全文

Custom Injection Molding

图片
  When considering "custom" injection molders, the most important thing is to assess the complexity of the project which not only evaluate the mould itself, but also from front to back in working with mold maker. At Packson, we have more than 40 injection molding machines from 10 tons to 1000 tons so that we can meet the needs of different customers with different quantities of products. In addition to ordinary injection molding products, we also provide injection molding in medical cleanroom. We can provide one-stop service from design to mould manufacturing, product molding and shipment.   Custom scientific injection molding  We Provide Since 2012, we have been cooperating with the largest aerospace parts supplier in the United States. They mainly provide Boeing with aviation aircraft accessories such as display screens and aircraft seat handles. And we are very lucky to be one of their injection molding suppliers. We are mainly responsible for providing display frame and a
阅读全文

Silicone Rubber Injection Molding

图片
  Packson's state-of-the-art facilities consist of a 1000 ㎡ certified clean room, which is equipped with 14 sets of Liquid Silicone Rubber (LSR) injection machines. This enables Packson to produce up to 50 million medical-grade LSR components per year, ensuring that clients' needs are met efficiently and effectively.   Moreover, Packson's clean room is certified to the 100K Level, ensuring that all products produced within this environment meet the highest quality standards. With the use of advanced technologies and stringent quality control processes, Packson guarantees that its medical LSR components are not only highly precise but also biocompatible, temperature resistant, and compliant for use in medical and healthcare applications.   As a professional China-based silicone rubber molding company , Packson takes pride in providing reliable, high-quality medical LSR injection molding services to its clients. Whether it ’ s production volumes or specific requirements, Pack
阅读全文